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O'Sullivan Films - Regalite® Ultralite® Specification Sheets

Regalite® and Ultralite® press polished sheets are manufactured from thermoplastic vinyl material with a highly polished finish to form a flexible, press polished sheet. These products offer superb dimensional stability, excellent clarity and weathering capabilities, RF and heat sealability. Each product meets or exceeds the material requirements of the Department of Transportation (DOT) and the American National Standards (ANSI) Code for safety glazing materials for motor vehicles operating on land and highways (Z26.1), including luminous transmittance (Test #2), chemical resistance (Test #19, 20), flammability (Test #23) and weathering (Test #16). Additionally, Regalite® and Ultralite® BUV sheets meet MIL-Spec P-18080A (ships), United States FMVSS 205 and Canadian CMVSS 205.

TYPICAL APPLICATIONS

  • Automotive rear and side windows
  • Marine windows
  • Marine cabin enclosures
  • Bookbinding
  • Magazine casings
  • Protective garment face masks
  • Billboards (outdoor advertising)
  • Exterior signage

COLOR AVAILABILITY

  • AS-6: Clear and Green Tint
  • AS-7: Charcoal, Smoke and Gray Tint
    Not available in all sizes

TYPICAL PROPERTIES

Sheets are available in 20, 30, 40, 50 and 60 mil thickness (0.5 to 1.5 mm).

ANSI Specification Test Results
        

Availability    
 
 
Untrimmed Sheet
Sheets/Drum
Ultralite BUV
AS-6
.060 x 29 x 62 [1.5mm x 737mm x 1,575mm]
15
.050 x 24 x 54 [1.25mm x 610mm x 1,372mm]
20
.040 x 24 x 54 [1.0mm x 610mm x 1,372mm]
20
.040 x 29 x 62 [1.0mm x 737mm x 1,575mm]
20
.040 x 29 x 68 [1.0mm x 737mm x 1,727mm]
20
Regalite
AS-6
AS-7
.040 x 24 x 54 [1.0mm x 610mm x 1,372mm]
35
.040 x 29 x 62 [1.0mm x 737mm x 1,575mm]
35
.040 x 29 x 68 [1.0mm x 737mm x 1,727mm]
30
Marine
.030 x 54x 110 [0.75mm x 1,372mm x 2,794mm]
15
.030 x 54 x 110 [0.75mm x 1,372mm x 2,794mm]
5
.040 x 54 x 110 [1.0mm x 1,372mm x 2,794mm]
10
.040 x 54 x 110 [1.0mm x 1,372mm x 2,794mm]
5
.020 x 29 x 68 [0.50mm x 737mm x 1,727mm]
45

NOTE: Sizes are approximate; dimensions +/- 1".

Stock items available for prompt delivery; special gauges and tints on request. Not all colors are available in all sizes. Contact sales or technical services for further information.
We specialize in meeting your particular needs.  Custom sizes, tints, thicknesses and custom formulations are available depending upon applications and volumes.

 

Typical Physical Properties
 
Test
Method
Target
Regalite/Ultralite BUV Sheet
Thickness
 
0.040" +/-0.004"
0.040"
Specific Gravity
ASTM D792
1.26 +/- 0.02
1.28
Hardness Shore A (15 second)
ASTM D2240
90 +/- 5
93
Tensile Strength
DIN 53 455
20 min. MPa
27.5
Haze
ASTM 1003
4% maximum
0.5 - 1.0
Elongation
DIN 53 455
250% minimum
325
Volatility Loss
ASTM D1203
<4%
0.5
Cold Flex @ -30°F
FBIM 59-5
Flex around a 40mm mandrel
No crack
Flammability
FMVSS 302
4"/min, max
SE/NBR
QUV+
ASTM G53
1000 hours
Min color change No cracking
ΔE = 4.7
No crack
Xenon + Weatherometer
SAE J1885
1500 hours
Min color change
No cracking
ΔE = 2.5
No crack
Luminous Transmittance
ASTM D1003
70%
85.5
Fogging
DIN 75201
(60% glossmeter, 3 hrs @ 100° C)
At least 25
42
Low TemperatureBrittleness
ASTM D746
-20° F
-27° F
Dimensional Stability
7 days @ 85° C
0-1% L
0-1% W
-0.7
-0.6
"W" Flex
FLTM BN2-2
30,000 counts
No cracks
No cracks
Emmaqua
 
 
ASTM G90-8
Equiv to 1 yr South Florida
Min color change
No cracks
ΔE = 3.86
Slight tint loss
Equiv to 2 yrs South Florida
Min color change
No cracks
ΔE = 6.03
Slight tint loss
Equiv to 3 yrs South Florida
Min color change
No cracks
ΔE = 7.53 Slight tint loss
Taber Abrasion
25 cycles using CS-10F Calibrase Wheels, 500g load
Haze < 30%
14.6

NOTE: The E value reflects total color change when using a white background; the tint of the material may affect this value. Visual observations are much more dramatic in appearance change than these numbers suggest. This data is presented for information only and does not represent a warranty of any kind. O'Sullivan Films assumes no obligation expressed or implied for liabilities of the information supplied here. Customers should conduct their own tests to determine the suitability of any products for specific requirements.

Care & Handling Instructions

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Care & Handling Instructions

 

 

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